Process & Chemical Industry
CFD Guide Vane Optimisation in a Flue Gas Duct
Eight guide vane configurations compared using CFD to optimise flow uniformity across heat exchangers in an energy plant, achieving a 3.8× improvement.
Read case studyCFD Thermal Analysis of an Industrial Circulation Heater
Thermal and flow analysis of a 230 kW circulation heater comparing two baffle configurations under multiple process conditions to prevent fluid degradation.
Read case studyCoupled CFD-FEA Vortex Shedding Analysis of an Ozone Duct
Fully coupled transient CFD-FEA analysis assessing flow-induced vibration risk on guiding plates and injection tubes in a large ozone duct at a steel production facility.
Read case studyCFD Pressure Drop Analysis of a Flue Gas Duct T-Section
Two valve configurations of a T-section in a flue gas duct compared using Ansys Fluent to determine equivalent pipe lengths for process engineering design.
Read case studyCFD Thermocline Analysis of a Thermal Buffer Tank
Transient CFD simulation of a 2,920 m³ buffer tank for district heating: diffusor positioning, Coanda effect and thermocline stability under charging and discharging conditions.
Read case studyCFD Analysis of a 20 kW Electric Tar Heater
Laminar flow simulation with temperature-dependent fluid properties to predict pressure drop, heat loss and outlet temperature of an electric circulation heater for viscous tar.
Read case studyFEA Stress Analysis of a Forged Pressurized Component to ASME B31.1
Linearized stress evaluation and maximum allowable pressure determination for a forged F316 component at temperatures from 40 to 620 °C per ASME B31.1.
Read case studyFEA Structural Verification of a Stainless Steel IBC Skid
Static stress analysis, deflection check and linear buckling analysis to Eurocode 3 of a stainless steel skid carrying six 1,300 kg IBC tanks.
Read case studyFEA Structural Analysis of a 40-Tonne Flour Silo
Nonlinear shell element analysis of an SS304/S355 rectangular flour silo under self-weight, hydrostatic and dust explosion loads per EN 1993-4 using Ansys Mechanical.
Read case studyFEA Structural Verification of a 6 m³ Stainless Steel Silo
Nonlinear FEA of an SS304 food-industry silo under normal operating and dust explosion loads per EN 1990, EN 1991-1 and EN 1993-4, including post-explosion strain verification.
Read case studyFEA Structural Analysis of a Stainless Steel Stripping Tank
Eurocode 3 structural verification of a modified water treatment stripping tank using shell-element FEA in Ansys Mechanical, covering 6 SLS and 8 ULS load combinations.
Read case studyWeld Fatigue Assessment of a Duplex Stainless Steel Reactor Vessel
Combined transient thermal, FEA and fatigue analysis of 15 welds in a jacketed reactor vessel under cyclic thermal and pressure loading per EN 13445-3.
Read case studyCFD Flow and Thermal Analysis of a Static Mixer Reactor
Conjugate heat transfer simulation of a heated tubular reactor with helical static mixer, evaluating flow distribution, residence time and heat transfer across four operating scenarios.
Read case studyHVAC & Data Centres
CFD Ventilation Analysis of an Industrial Storage Facility
Steady-state airflow and transient species transport simulation comparing two extraction duct configurations and two flow rates to evaluate methane gas clearance efficiency.
Read case studyCFD Ventilation & Thermal Comfort Analysis of a Theater
Steady-state and transient CFD simulations of a 181-seat theater comparing two air extraction layouts to maintain audience comfort below 26 °C.
Read case studyConstruction & Infrastructure
CFD Wind Load Analysis of a Warehouse Roof
Wind pressure and suction on 25 roof windows evaluated for three wind directions per EN 1991-1-4, using a 78-million-cell RANS model for a warehouse adjacent to a tall building.
Read case studyFEA Structural Analysis of a Stainless Steel Water Sluice Gate
Nonlinear FEA with frictional contact for strength, stiffness and buckling verification per Eurocode of a 3.7 m sluice gate under hydrostatic and lifting loads.
Read case studyFEA Structural Analysis of a 16 m Industrial Steel Stack
Eurocode-compliant strength, stiffness and buckling verification of a free-standing Corten steel stack under wind, seismic and crane-lifting loads using Ansys Mechanical.
Read case studyHeavy Equipment & Machinery
FEA Seismic Analysis of an Industrial Sorting Machine
Modal analysis and Modal Response Spectrum Analysis (MRSA) per ASCE 7-16 to qualify a 2,000 kg sorting machine for a seismically active site in Turkey.
Read case studyCFD Thermal Analysis of a Multi-Channel Cooling Plate
Transient conjugate heat transfer simulation of a 40-channel cooling plate to optimise coolant flow rate and minimise temperature gradients during aluminium mould cooling.
Read case studyWeld Fatigue Analysis of an Industrial Storage Bunker
FEA submodelling with 3D weld geometry and nCode DesignLife fatigue life prediction of a storage bunker under cyclic vacuum loading, achieving a 15.5× life improvement.
Read case studyFEA Structural Analysis of a Stainless Steel Water Tank
Eurocode-compliant strength and stiffness verification of a stainless steel water tank with four hoppers under 11 load combinations including hydrostatic, wind and snow loads.
Read case studyFrequently asked questions
Common questions about working with Quadco Engineering on simulation projects.